Article 11 - SUSPENDED STRUCTURES

Section 27-635

Section 27-635

  § 27-635 General requirements. The materials, design, and construction
of  suspended  structures  shall meet the applicable requirements of the
code and the requirements of this article.

Section 27-636

Section 27-636

  §  27-636  Suspenders.  (a) Bridge wire cable. Bridge wire cables used
for suspenders shall be either bridge strand or bridge  rope  fabricated
from galvanized bridge wire.
  (1)  WIRE.  Wire  shall  be produced from rods rolled from high carbon
steel, the composition of which shall be controlled to provide  internal
soundness,  uniformity  of chemical composition and physical properties,
freedom  from  injurious  surface  imperfections,  and  shall  meet  the
following requirements.
  a.  The minimum ultimate tensile strength of zinc-coated wire shall be
as follows:

     Class A coating .............. two hundred twenty thousand psi
     Class B coating .............. two hundred ten thousand psi
     Class C coating .............. two hundred thousand psi

  b. Yield strength shall be one hundred fifty thousand psi minimum  for
zinc-coated  wire  with  class  A  or class B coating, one hundred forty
thousand psi minimum for zinc-coated wire with class C coating, based on
the cross-sectional  area  of  the  coated  wire  when  loaded  to  0.7%
elongation in a ten inch gage length. In determining the yield strength,
an  initial  stress  equivalent  to  forty-two  thousand  psi,  based on
cross-sectional area of the coated wire, shall be applied  to  the  wire
sample.  At  this  loading,  the  entensometer  shall be attached and an
initial dial reading set at the equivalent of 0.15% elongation.
  c. Elongation shall be four percent minimum in a ten inch gage length,
determined as the permanent increase in length after failure of a marked
section of the wire originally ten inch in length except that a value of
two percent will be permitted for wires 0.110 in. or  less  in  diameter
having a class A zinc coating.
  d.  The  zinc-coated  wire  must  withstand  wrapping  at  a  rate not
exceeding fifteen turns per minute twice around a mandrel equal to three
times the wire diameter without fracture of the steel.
  e. The wire used in bridge strand or bridge rope shall be  zinc-coated
(galvanized)  in  accordance with the requirements of table 10-5. Weight
of coating shall be determined in  accordance  with  the  provisions  of
reference standard RS 10-24.

   Table 10-5  Minimum Weights of Coating -- Bridge Wire, Zinc-Coated,
             For Bridge Strand and Bridge Rope Constructions
========================================================================
                                              Minimum Weight of Coating
Diameter of Coated Wire                         (Ounces per Sq. Ft. of
         (in.)                                  Uncoated Wire Surface)
                                             ___________________________
                                             Class A   Class B   Class C
________________________________________________________________________
0.041 to 0.061 incl. .......................   0.40      0.80      1.20
Over 0.061 to 0.079 incl. ..................   0.50      1.00      1.50
Over 0.079 to 0.092 incl. ..................   0.60      1.20      1.80
Over 0.092 to 0.103 incl. ..................   0.70      1.40      2.10
Over 0.103 to 0.119 incl. ..................   0.80      1.60      2.40
Over 0.119 to 0.142 incl. ..................   0.85      1.70      2.55
Over 0.142 to 0.187 incl. ..................   0.90      1.80      2.70
Over 0.187 .................................   1.00      2.00      3.00
========================================================================

  (2)  BRIDGE  STRAND. Bridge strands shall be made from wires complying
with subparagraphs a through e of paragraph one of this subdivision, and
shall meet the following requirements:
  a.  The  wires  shall  be made in such lengths that the strands can be
manufactured with no splices in the outside  wires.  Splicing  of  inner
wires  during  the  stranding  operation is permissible. When joints are
necessary in any wires, they shall be electrically butt welded and shall
be recoated in a workmanlike manner. Joints in the wires of strand shall
be made and dispersed  in  a  manner  that  will  maintain  the  minimum
specified breaking strength of the strand.
  b.   The  minimum  breaking  strength  shall  be  based  on  tests  to
destruction and shall be certified by the manufacturer.
  c. Bridge strand shall be prestretched to produce a stable modulus  of
elasticity  of  at  least  the  following values for strand wires having
class A coating:

one-half inch to two and nine-sixteenths
  inches dia. ................................. twenty-four million psi
two and five-eighths inches and larger ........ twenty-three million psi

  For bridge strands that have classes  B  and  C  zinc-coating  on  the
outside  wires,  the  modulus  of  elasticity shall not be more than one
million psi less than the corresponding values for bridge strand with  a
class  A  coating.  The  pre-stretching load shall not exceed fifty-five
percent of the breaking strength of the strand.
  (3) BRIDGE ROPE. Bridge rope shall be made from wires  complying  with
subparagraphs  a  through  e  of  paragraph one of this subdivision, and
shall meet the following requirements:
  a. Joints are permissible in  inner  and  outer  wires  and  shall  be
electrically  butt welded and shall be recoated in a workmanlike manner.
Joints in the wires of strand shall be made and dispersed  in  a  manner
that will maintain the minimum specified breaking strength of the rope.
  b.   The  minimum  breaking  strength  shall  be  based  on  tests  to
destruction and shall be certified by the manufacturer.
  c. Bridge rope shall be prestretched to produce a  stable  modulus  of
elasticity  of at least twenty million psi for rope wires having a class
A coating. For bridge rope that has class B and C zinc-coatings  on  the
outside  wires,  the  modulus  of  elasticity shall not be more than one
million psi less than the corresponding value for  bridge  rope  with  a
class  A  coating.  The  prestretching  load shall not exceed fifty-five
percent of the breaking strength of the rope.
  (b) Other materials. Any structural material permitted for  use  under
the  provisions  of  other  sections  of this subchapter may be used for
support of a suspended structure including, but not limited to, types of
steel permitted for use under the provisions of  reference  standard  RS
10-5; reinforcing steel and wire, prestressing wire and strand, and high
strength  alloy  steel  bars conforming to the requirements of reference
standard RS 10-3; and steel conforming to the requirements of  reference
standards  RS  10-66  and  RS 10-69. Prestressing wire and strand may be
used for suspenders without the application of prestressing  force.  All
such  suspenders  shall  be  protected as described in section 27-642 of
this article.

Section 27-637

Section 27-637

  §  27-637 Tests of materials for bridge wire suspenders. The following
minimum quantities of bridge wire for suspenders shall be tested:
  (1) Tensile strength tests of the wires shall be made  of  a  specimen
cut from each coil of zinc coated wire.
  (2)  Tests  for  elongation  and  for  yield strength shall be made on
samples from approximately ten percent of the  coils  of  any  one  size
finished  wire.  If  any  of  these  tests  fail  to  meet the specified
requirements, all the coils in that lot of finished wire shall be tested
and only coils that satisfactorily pass the test shall be used.
  (3) Tests of the zinc coating shall  be  made  of  approximately  five
percent  of  the coils of any one size of finished wire. If any of these
tests fail to meet the specified requirements, all the coils in that lot
of finished wire shall be tested and only coils that satisfactorily pass
the test shall be used.

Section 27-638

Section 27-638

  §  27-638  Tests  of  materials  for  other  types  of suspenders. The
applicable provisions of reference standards RS 10-3 and RS  10-5  shall
apply.

Section 27-639

Section 27-639

  §  27-639  Design.  The following design requirements shall supplement
the applicable provisions of this subchapter.
  (a) Flexibility. Suspenders, unless  encased,  may  be  considered  as
perfectly flexible.
  (b)  Elastic  stretch.  The elastic stretch of the suspenders shall be
considered.
  (c) Displacement. Displacement resulting from changes in magnitude and
position of load and its affects on stress shall be considered.
  (d) Other considerations. Consideration shall be given to the  effects
of  temperature  variations,  partial  and reversible wind loadings, and
vibration.
  (e) Allowable working load. The allowable working load  in  suspenders
formed  from bridge wire cable shall be computed on the basis of factors
equal to one and one-half times dead load plus two  and  one-half  times
live load or one and two-tenths times dead load plus two times live load
plus  two  times  wind load, applied to the specified, minimum, ultimate
strength of the suspender. The  allowable  working  load  in  suspenders
conforming   to   the  materials  specifications  or  several  reference
standards of this code shall  be  the  allowable  working  stresses  for
tension  members  as prescribed in the applicable reference standard or,
for those materials where allowable stresses for tension members are not
prescribed, on factors of one and one-half  times  dead  load  plus  two
times  live  load  or  one  and  two-tenths times dead load plus one and
one-half times live load, plus one and one-half times  wind  load,  also
applied to the specified minimum, ultimate strength of the suspender. In
no case, however, shall the factor, applied to the yield strength of the
material  or  to the prestretching or prestressing force, exceed one and
one-tenth times dead load plus one and one-quarter times live load.

Section 27-640

Section 27-640

  §  27-640  Fittings for wire cable suspenders. Fittings for wire cable
suspenders shall be capable of developing the specified minimum ultimate
strength of the attached cable or strand without developing stresses  in
the  fitting  equal  to,  or  in  excess  of,  the yield strength of the
material in the fitting. One end fitting, of each type and  size  to  be
used,  shall  be tested to insure the adequacy of the fitting to develop
the ultimate strength of the cable or  strand  to  which  it  is  to  be
attached.

Section 27-641

Section 27-641

  §   27-641  Construction.  (a)  General.  The  general  provisions  of
reference standard RS 10-5 relating to erection of steel shall apply.
  (b) Fitting for wire cable suspenders.
  (1) Only fittings designed for use with the specific wire cable  shall
be used.
  (2)  All  fittings  shall  be  galvanized in accordance with reference
standard RS 10-23.
  (3) Zinc used for attaching all speltered fittings shall be  at  least
equal  to  the grade designated as "high grade" in reference standard RS
10-26.

Section 27-642

Section 27-642

  §  27-642 Protection of suspenders. (a) Protected locations. All wires
in bridge strands, bridge ropes, or other wire rope or strand suspenders
placed on the interior of  structures  or  concealed  from  exposure  by
interior  finish  shall  have  at least a class A coating of zinc. Rods,
bars, plates, or shapes used for suspenders shall be given a  protective
coating  as  specified  for  the  protection  of  like  material  in the
applicable reference standard.
  (b) Exposed locations. The outside wires of bridge  strand  or  bridge
rope suspenders placed in locations exposed to the weather shall have at
least a class B coating of zinc and the inside wires shall have at least
a  class  A  coating.  Rods, bars, plates, or shapes used for suspenders
shall be given a protective coating as specified for the  protection  of
like material in the applicable reference standard.